Monday, March 15, 2010

A better, cheaper swc made from an 18 gallon tote bin

It's no secret that I like to build self watering containers from various things, because they allow me to put my own signature on some of the many designs already on the internet - and it's fun, too! With any good weather conditions at all on the weekends, i'm usually outside for at least 8 hours each day tending to things and building stuff of course. It's just what I do, because I just don't watch much television. Anyway, i've been getting several swc's ready for other people as of late, because it won't be long before they'll be needing them to grow tomatoes in. Here's my take on constructing a swc from an 18 gallon tote.....

When possible, I like to construct the entire thing with only one container, because it's much cheaper that way. Also, since you get a lid with the tote anyway - why not use it to its fullest potential? For this project, i'll be cutting the lid into several pieces that will be used to suspend the growing medium above the water reservoir, and also to keep the sides from bulging outward when filled with soil. Construction time may be a little bit long for most people's liking, but I just take my time - while enjoying the opportunity to be outside with the birds singing in the background. Of course I take a few timeouts along the way too, because Jude just has to meet her quota of catching the frisbee at least 50 times. Gosh, that dog sure loves that thing.....Anyway, back to the swc. If you'll follow this construction method, the end result will be worth the effort, I promise.

The perforated barrier that the soil mass rests on is cut out from the lid, and several yogurt cups are attached to it by using cable ties. Getting it cut to a perfect fit is kinda tricky, but I always just set the tote on top of it, and draw a line around the bottom with a sharpie pen. Because the tote gets wider as it goes up, the initial cutout will always need to be bigger - but I just add about an inch all the way around when cutting the pattern out with some tin snips. It can be trimmed to fit perfectly later, so no biggie.... Anyway, the little cups are very effective at supporting alot of weight, and you wanna space them out as shown below.



Photo below - I always cut a notch in each as the picture shows, which allows water from the reservoir to pass freely in and out of it. This way, the space inside the cups is utilized for extra water holding capacity, and it doesn't effect the cup's rigidness. Notice that the cuts are made toward the middle of the barrier. This is because any soil that actually makes it into the reservoir will most likely enter around the outside edges, and might clog the holes in the cups, if not pointed away from the sides.


Photo below - The perforated barrier is then lowered into the tote, and checked for fit. Keep trimming the edges until it fits snugly into the bottom - making sure it rests totally on the cups. This takes several attempts to get it right, and always remove just a little at a time.


Now for the fill pipe. This is a 16" long piece of 1-1/2" pvc pipe. Four holes are drilled into one end with a 5/16" drill bit, which will allow water to enter the reservoir as it is filled with water.


Photo below - See this little fella? It's a foam ball that can be found in the arts and crafts dept. at Walmart, with a 16" long, 1/8" wooden dowel rod stuck into it. I just purchase the 4ft. long sticks at Lowes for 48 cents each, which means you can get three out of one stick. Really cheap, and lightweight, too. Anyway, this will be used as a water level indicator.



Photo below - I wanted to show this picture of the perfect fit for the foam ball into the fill pipe.



Photo below - set the tote onto a level surface, then lower the homemade indicator into the pipe. With the ball completely at the bottom, make a mark around the stick where it meets the top of the fill pipe. This is the reference for "empty", and really all you have to indicate. As the reservoir is filled later, the ball will float upward inside the pipe.



Photo below - Now, I cut some pieces from the perimeter of the lid, and attach them to the four sides as shown in the picture. With the perforated barrier and side pieces in place, you can see that there's not much room at the sides for soil to fall down into the water reservoir later. That's a good thing, and the addition of landscaping fabric on top will only make it even better. Self tapping screws are installed through each from the outside, which will keep the sides/ends from bowing out as the soil is added later.


Photo below - here's the landscaping fabric in place, and you're gonna want to curl the edges up the sides as shown. When filling with the growing medium of your choice, take care to put down the mix around the sides first - which will keep the curled edges in place while filling the remainder of it...


Photo below - I always like to determine what the water holding capacity of the reservoir is, which will also tell me how much soil mass the plants have to grow in. That's what's most important - how much soil is available for the plant roots. Anyway, this one has a water holding capacity of 2.3 gallons, which leaves room for about 16 gallons of soil mix for the plants. To find where the 5/16" drain hole should be drilled, I simply point the end to be drilled away from the direction of the sunlight. This causes a shadow where the perforated barrier is, and the hole is drilled about a half inch below the top part of the shadow.


Photo below - As you can see, i've built quite a few already, and (might) do a couple more if I run out of things to do around here. I've also got an old 34 gallon tote bin that might see some action, because I bet 3 tomato plants could be grown in that baby....hmm...decisions, decisions....


Anyway, I just wanted to show my way of constructing a swc from a single 18 gallon tote bin, and hope you find the information useful. In only 4 weeks, these swc's will hopefully be put into action by their new owners.

Take care, and happy gardening!

EG

16 comments:

Daphne said...

I always love your construction projects. The float is my favorite part.

GrafixMuse said...

Nice refresher course! I need to get at least 4 more 18 gallons SWC built. Mine are the blue rubbermaid ones too only instead of yogurt containers to hold up the water reservoir, I use a cheap plastic basket that our local dollar store carries. Nice to see an alternative just in case the basket is no longer available.

I'll be growing Roma tomatoes in most of mine, but the additional 4 will be used for some other things, such as broccoli and celery.

I also like your water level indicator. I'll be incorporating that too this season.

Thanks for sharing!!

Thomas said...

I'm amazed by how you come up with this stuff. You're like the mad scientist/gardener. Hahaha. I'm picturing a big conveyer belt of some kind in your garden one of these days.

Sunny said...

You are so very creative EG :) How many swc will you construct?

Stefaneener said...

That's very clear and very clearly thought out. I thought one of the things about SWCs was that a lid was somehow really important? If I grow all the tomatoes I want, I may need these, but then I'd need more supports, etc. I have to stop somewhere, right? Right?

Engineeredgarden said...

Daphne - Aw, gee thanks!

rachel - i'm glad it was helpful to you.

Thomas - That's funny! A conveyor belt would hopefully not be necessary in the near future - but I do know how to build one from scratch. Hehe

Sunny - thanks. I really don't know how many i'll end up building. :-)

stefaneener - although a lid is helpful to minimize moisture loss through evaporation, it's not mandatory. With a good draining soil mix and bark mulch on top, it will work just fine.

Momma_S said...

That's great! I loved your yogurt idea so much, I'm making us all eat a ton of it (which isn't a bad thing) so I can have enough for my containers. I'll be posting soon about making my SWCs out of the kitty litter buckets. I decided to use them for container happy pepper plants and bush cukes.

Engineeredgarden said...

Momma_S - that sounds great! I can't wait to see your post about it.

Dirt Lover said...

EG, we have some old white plastic tubs that I tried to grow tomatoes in years ago. After the plants got some size to them, they died. I always figured it was the roots getting to the hot plastic in the middle of hot, hot days. Do you do anything special to the tubs to keep the sides from getting too hot? Maybe my problem was something totally different. Maybe it's time to try again! I can see this with potatoes or jerusalem artichokes, and a great way to get some early peppers and tomatoes. Thanks for the great idea. You're instructions are quite clear, and I would have no problem starting this project for myself.
~~Lori

Engineeredgarden said...

Dirtlover - there are alot of factors that could have contributed to your plants' death. I really don't think the roots against the sides would have been one of them. More likely, you experienced root rot, or the plant got root bound would be my guess. Thanks, i'm glad you understood the instructions.

Ben Guest said...

I love your blog and check it daily for updates.

Can you clarify if the landscape fabric is cut out of the center to allow the soil mix to drop into the center basket/cup in order to wick the water up to the rest of the soil?

With the way it looks with the solid layer of fabric and the side drainage hole, it doesn't seem like the water will ever touch the soil to wick upwards. I might be missing something.

Thanks for your great blog!

Engineeredgarden said...

Ben - I really appreciate the compliment. No, the landscaping fabric is kept intact.
At the time it is filled with soil, the wicking cup is mounded with the growing medium, then the fabric placed on top. Then, the rest of the container is filled....Believe it or not, the water actually wicks through the soil in the cup - through the fabric, and up into the root zone of the plant. Capillarity is a pretty powerful thing. :-)

kitsapFG said...

Amazingly good use of the single container! Well done!

I have never constructed a SWC but I am confident I could do it since I have your handy step by step pictorial to guide me.

Engineeredgarden said...

kitsapFG - Thanks! I'm happy that my tutorial and photos will help you construct your own. Yay!

Kate and Crew said...

Okay EG - I'm just a little confused about the center cup (now that I found your step-by-step tutorial - LOL) I get that the center cup faces UP, while the rest of the cups face down for support. And the landscape fabric goes over the cup... but does anything go IN the cup? That's the thing that's confusing me a little. I'm not 100% sure how the plants get the water... it comes up through those little holes right?

creaky old fart said...

Just discovered this blog in a round-about way from Pioneer Woman's blog, to another, etc.

The SWC idea looks like a great way to grow potatoes. Plant the plants low in the container and add soil as they grow?

Regardless--the big question is just how are the containers filled with water? Doesn't the foam ball block water from filling the container?